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The company is the first listed company in China's modified plastics industry, and plans to achieve transparency, data, real-time and controllable production through the construction of intelligent production workshops, so as to enhance the development level and comprehensive competitiveness of the enterprise.
Customer needs
Through on-site investigation and communication with the customer's East China production plant, AGV Robotics preliminarily believes that the intelligent handling scheme is as follows:
1. Finished products are stored on the first floor
The finished product temporary storage area is transported to the entrance of the warehouse
2. The finished products on the second floor are out of the warehouse and the raw materials are sent to the line
The exit of the warehouse is transported to the temporary storage area of raw materials, the temporary storage area of raw materials is transported to the entrance of the production line, and the raw materials to be unpacked/to be returned to the warehouse are transported to the warehouse entrance.
3. Data-based operation
Scientific management and analysis of all aspects of the production process.
Transformation difficulties
1、属于旧厂改造项目，搬运物品种类多
Manual random stacking is irregular, which solves the narrow space and high-precision docking scene at the end in the human-computer interaction scenario.
2、跨楼层作业、输送线信号对接
Automatically complete the AGV in and out of the elevator, electronic door and other floor conversion and regional transfer actions, to solve the cross-floor, multi-regional material moving needs, AGV and the conveyor line signal docking, the conveyor line PLC sends status instructions, AGV host computer system reads the state after dispatching AGV to the conveyor line to pick up the goods.
Solution
1、不同车体统一调度
The project adopts a number of counterbalanced forward AGV forklifts and counterbalanced stacking AGV forklifts, which can load 1500KG and 2000KG respectively, and the car body is equipped with a new generation of laser dynamic mapping and navigation technology, which can scan the scene dynamically in real time.
2. System closed-loop control
Equipped with AGVS system, WMS inventory management system, WCS warehouse control system, automatic charging system, automatic door and elevator system, through the system series, real-time upload of product inventory status, delivery information, equipment status, etc., to create a closed-loop management of information flow.
The results are reflected
1、生产车间节省15人，产能提升至1500吨/天
Optimize the production process and seamlessly connect the data of multiple equipment systems. Improve production efficiency, save resources, and increase production capacity from 1200 tons/day to 1500 tons/day.
2、生产数据的可视、可控、可析
Real-time evaluation of production status and performance, predicting risks in advance, assisting in guiding decision-making, and reducing the error rate by 0.8%.