Forklift AGV Choose ROBEST AGV
Forklift AGV Choose ROBEST AGV
航空轮胎巨头智能化搬运革新:V15T小千斤AGV重塑外检到刨胎物流流程

Aviation tire giant intelligent handling innovation: V15T small jack AGV reshapes the logistics process from external inspection to tire planing

Aviation tire giant intelligent handling innovation: V15T small jack AGV reshapes the logistics process from external inspection to tire planing

In the field of aerospace tire manufacturing, every process carries the ultimate pursuit of safety and precision. As a global leader in aviation tires, we always control the whole production process with strict standards. Faced with the problem of high-load tire handling from the external inspection area to the planing area, the company's Qingdao factory introduced AGV V15T small jack AGV to create an unmanned intelligent handling system, realizing the key leap from "manpower-driven" to "technology-empowered".

Solution

In response to the special handling needs of aviation tires, AGV deployed V15T small jack forklift AGV for the enterprise to realize the automatic handling from the external inspection area to the tire planing area:

1. Intelligent task triggering and path planning

Based on the real-time workshop map, the system dynamically plans the optimal path through AI algorithms to avoid crowded areas and equipment obstacles to ensure the maximum efficiency of the handling route.

2、 High-precision unmanned operation

During transportation, the AGV has built-in sensors to monitor the tire attitude in real time, and automatically adjust the shock absorption system when the ground is uneven to ensure the stability of the load.

3、 Whole-process data interconnection

The AGV system is deeply integrated with the enterprise MES and WMS, and real-time data such as handling time, path, and equipment status are uploaded to form a complete material flow traceability chain. After detecting the delivery of tires, the station sensor in the planing area will automatically feedback the task completion signal and trigger the next handling instruction, realizing the seamless connection of "detection-handling-processing".

Benefits

1. Efficiency and cost are reduced, and production capacity breaks through the bottleneck

Labor cost: The number of handling positions was reduced from 8 to 2 (responsible for system monitoring and equipment maintenance), and the annual labor cost was reduced by 1.8 million yuan, a reduction of 75%;

Handling efficiency: The single handling time is shortened to 5 minutes, and the average daily handling volume is increased to 240 times, which fully matches the capacity demand of the workshop, and the overall production cycle is reduced by 25%;

Space utilization: The precise positioning of AGVs reduces the spacing between shelves in the external inspection area from 2 meters to 1.5 meters, and increases the space utilization rate of the warehouse by 30%.

2. The quality control has been upgraded, and the defect rate has been reduced

Handling damage rate: from 12% to 0.3%, reducing rework loss by more than 2 million yuan per year;

Process traceability: The whole process data is synchronized to the quality management system in real time, and the compliance rate of the handling link reaches 100%.